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Battery Thermal Management

GT-SUITE provides the ideal platform for optimizing battery thermal management systems

Solution Overview

Integrated Electro-Thermal Modeling

In GT-SUITE batteries are optimized on the cell, module, and pack level. The temperature and current distribution within the cells and pack are simulated to predict the battery performance under a variety of dynamic conditions.

These battery models are integrated with the electrical system and coolant system to capture the transient effects on battery performance, heat generation rate, vehicle range, and more.

3D thermal simulation modeling cascading thermal runaway propagation across a lithium-ion battery pack.

Application Highlights

Accelerate Battery Thermal Analysis

  • Integrate battery thermal model with electrical and fluid systems
  • Use well-established 3D-CAD based process to create high-fidelity component models
  • 1D flow +3D FE thermal models built using GEM3D, which are unique to G-SUITE, can provide accurate pressure drop and temperature distribution much faster than 3D CFD
  • Quickly size cooling plate geometry
  • Easily review results for both steady-state and transient conditions
Battery Thermal Management System (BTMS)

Advanced Features

Comprehensive Battery Thermal Simulation from Cell to Pack

Simulate battery temperature, current distribution, and thermal performance across cells, modules, and packs within an integrated electro-thermal environment.

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Cell Level Electro Thermal Discretization

Resolve current and temperature at the cell level to analyze thermal gradients, spot hotspots, and optimize design before prototyping.

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Multi Technique Cooling Strategy Evaluation

Simulate and compare direct liquid, indirect liquid, air, and two phase refrigerant cooling to find the optimal thermal strategy for your pack.

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Full Pack and Cell Level Temperature Prediction

Predict thermal gradients from cell to full pack under dynamic conditions using GT-SUITE's integrated 1D flow and 3D FE models, faster than traditional 3D CFD.

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Thermal Runaway Propagation Prediction

Simulate thermal runaway onset and propagation across the pack to assess safety risks, evaluate mitigation strategies, and support regulatory compliance.

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Transient Environmental Performance Analysis

Evaluate battery behavior across environmental conditions, including cold start warm up and high temperature cool down, to ensure reliable real world performance.

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Integrated Electrochemical and 3D CFD Coupling

Extend thermal models with GT-AutoLion for electrochemical aging and state of health prediction, or GT-CONVERGE 3D CFD for detailed flow thermal analysis, all in one environment.

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