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Electric Motor Multi-Physics

GT’s long history of multi-physics with GT-FEMAG’s 2D electromagnetic solution for electric motors unlocks unique multi-physics motor design and optimization capabilities

Solution Overview

Design and optimize electric motors while accounting for all major physics domains: 

  • Electromagnetics: with GT-FEMAG’s robust 2D electromagnetics for all major motor topologies 
  • Thermal: with GT-SUITE’s full offering of 3D solutions, 1D solutions, and machine learning metamodels 
  • Structural: 2D structural analysis for rotor-shaft press fit, centrifugal forces, and stator-housing press fit 
  • Vibration: Capture electromagnetic forces causing vibration on 2D or 3D mechanical models 
  • Electrical: Capture effect of high-frequency inverter control logic on electric motor 

Application Highlights

Motor Topologies & Geometry types

Simulate every common motor topology:

  • Surface-mounted and interior permanent magnetic synchronous machines
  • Electrically excited (wound rotor) synchronous machines
  • Induction machines
  • Switched reluctance machines
  • Exterior rotor machines
  • Axial flux machines

Build geometry your way:

  • GT-supplied template geometries
  • Custom Script based parametric geometry
  • DXF import

APPLICATION HIGHLIGHTS

Electromagnetics

Quickly get to model results:

  • Visualize flux lines and flux density to identify saturation regions.
  • Evaluate no-load performance, including cogging torque and back-EMF.
  • Predict machine torque, torque ripple, losses, and air-gap flux density under load.
  • Extract equivalent circuit parameters and generate efficiency and loss maps for system level integration.

APPLICATION OVERVIEW

Thermal Management

Pair GT-FEMAG’s electromagnetic losses with GT-SUITE’s state-of-the-art 1D-3D thermo-fluids simulation environment to predict continuous torque and validate cooling design with the accuracy you need without the runtime cost of 3D CFD conjugate heat transfer.  Integrate this thermal model into system-level environments using 1D thermo-fluid networks or machine-learning metamodels, capturing transient temperature distribution across a full drive cycle. 

APPLICATION OVERVIEW

Structural Analysis

Simulate rotor and stator structural performance with built-in 2D mechanical finite element analysis.  Rotor analysis covers the rotor-to-shaft press-fit, static centrifugal force for maximum-speed prediction, and plastic strain.  Stator analysis covers the stator-to-housing press-fit. 

APPLICATION OVERVIEW

Noise, Vibration and Harshness (NVH)

Predict NVH directly in GT-FEMAG with full 2D mechanical finite element simulation of stator, housing, lobe, and winding vibration driven by electromagnetic forces. Connect to GT-SUITE’s 3D mechanical solver to resolve 3D mode shapes, link to mounting points and gears, and capture detailed NVH behavior — including additional harmonics introduced by inverter PWM controls via GT-SUITE’s inverter models.

APPLICATION OVERVIEW

Electrical and System Integration

Bring electric machines into any multi-physics, system-level analysis in GT-SUITE: 

  • Use map-based motors for fast-running transient simulations and drive cycle performance 
  • Use equivalent circuit motors with a full electrical domain for transient torque/current response and controls development 
  • Use rotor-angle-dependent flux maps paired with 3-phase inverters to calculate stator current waveforms and inverter-motor torque signatures. 

ADVANCED FEATURES

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Built-in Optimization

Utilize GT’s built-in optimization capabilities, including GT’s design-of-experiments and machine-learning assistant tools, GT’s direct optimization capabilities, and GT-ProcessMap for multi-step, procedural, optimization routines.

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Non-linear mechanics

Capture not only burst speed simulations of rotors, but also the plastic strain of repeated cycles at high speed

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Accurate electromagnetic losses

Capture high frequency losses in windings, steel laminations, and magnets, including ability to parameterize magnet segmentation

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Inverter Harmonics on NVH

Capture the effects of inverter control and switching frequency on the noise, vibration, and harshness of traction motors

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Built-in motor and inverter controllers

Use ready-made controls templates for industry-standard motor controls and inverter switching logic

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Detailed motor geometry optimization

Create customized parametric motor geometry, even custom Bezier curves, to optimize the fine details of motor geometry

Connect with an Expert

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